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Pillow boxes

Pillow Boxes by Color

Color is where packaging orders most often go wrong, and almost always for the same reason: a color that should have been mixed as a single ink was built from four process inks instead. Process builds drift between presses and between runs, and on the large flat panel of a pillow box that drift is visible.

These pages set out how each color family behaves — which shades process printing genuinely cannot reach, which ones need an opaque white beneath them, and where a dyed-through board is worth the premium over printing.

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Tell us what goes in the box

Not sure which of these suits your product? Describe it and we will recommend a specification rather than a page.

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The rules that apply across every color

  • A brand color that has to stay consistent should be a spot ink, not a process build
  • Pale tints show press variation more than dark solids — specify them as solid spot inks
  • Any color printed over kraft or a dark board needs an opaque white base
  • Where the cut edge and crease will be seen, a dyed-through board beats printed color
  • Approve a printed draw-down, not a screen proof — a monitor emits light, ink reflects it

Printed color, or colored board

Printing color onto white board is the standard and the cheapest route. Its weakness is the cut edge: everywhere the box is trimmed or creased, the white substrate shows through, which on a dark box is obvious in the hand.

A dyed-through board carries the pigment in the pulp, so it stays colored at every cut. It costs more, it comes in a limited palette, and on a pack the customer inspects closely it is usually worth it.

By Color: common questions

Can you match my brand color exactly?

With a Pantone reference, yes, printed as a spot ink. From a hex value or a screen color we convert to the nearest match and send a printed draw-down for approval, because screen and ink cannot match exactly.

Why do my boxes look different between orders?

Almost always because the color is a process build. Four inks laid over each other vary run to run; a single mixed ink does not.

Which colors cannot be printed in CMYK?

The brightest pinks, oranges and some greens sit outside the process gamut entirely. They need spot or fluorescent inks — a process build of them always comes out muted.

Is a colored board available in every color?

No. Dyed-through boards come in a limited palette and availability varies, so lead time matters more than for printed color. Ask early if the cut edge color is important to you.

Why do dark pillow boxes show white at the creases?

Printed color sits on white board, so everywhere a dark pillow box is trimmed or creased the white shows through. A dyed-through board carries pigment in the pulp and stays colored at every cut.

Should pillow box colors be approved on screen or on paper?

Approve a printed draw-down rather than a screen proof. A monitor emits light while ink reflects it, so the same color can look noticeably different on the finished pillow box than on screen.

Which pillow box color is hardest to hold in process printing?

Purple, from violet through aubergine, is the hardest color to hold consistently in process printing. Purple pillow boxes are usually specified with a spot ink so the shade stays the same between runs.

Is a gold pillow box color printed with ink?

Not usually in the ordinary sense. Gold and silver pillow boxes can use a foil, a metallized board or a metallic ink, and the three options look and cost quite different.

Do colors on kraft pillow boxes need a white base?

Yes. Ink is transparent, so any color printed over kraft or a dark board needs an opaque white base beneath it. Without one, pale colors disappear and others turn muddy.

Is printed color the cheapest route for colored pillow boxes?

Yes. Printing color onto white board is the standard and cheapest route. A dyed-through board costs more and comes in a limited palette, but suits packs customers inspect closely.

Next step

Send us the product, not a box size

Send the product, the quantity and the date you need it on a shelf. We come back with a written quote, a specification and an honest view of anything in the brief that will not work.

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